The Controls Systems Engineer is an Individual contributor with recognized expertise responsible for tasks and work you're doing throughout the entire vehicle development lifecycle including requirements definition, systems design and implementation, testing, and problem resolution.
Ability to work 1st, 2nd and 3rd shifts, weekends as needed
Develop and document requirements required to design an automotive system
Design and manage key strategic interfaces within systems to enable component reuse and consistency to standard methodologies
Oversee requirements development with other activities
Provide support to other specialists for root cause analysis
Strong ability to expertly capture and analyze empirical data.
Design Tests to efficiently find opportunities for design improvements
Stay on top of industry trends, technologies, and standard methodologies
Identify and document system vulnerabilities and craft mitigation action plans; track corrective action s
Design, construction, integration, plant installation, successful launch and continuous improvement of the electrical and control aspects of equipment and tools required for the production of body shop assemblies
Support ME (Manufacturing Engineering) team in Business Plan Deployment (BPD) process
Existing production support troubleshooting, diagnosis of equipment malfunctions, etc.
Support the TIP (Throughput Improvement process) Continuous Improvement initiatives
Support the development of error proofing/error proofing validation plans
Continuously improve quality, cost, responsiveness & safety
Participate in safety g-Risk activities with cross functional group
Conduct Equipment build/run-off and buyoff processes
Support installation of projects including new zone installations
Support the deliverables of product launches
Work collaboratively with all stakeholders.
Maintain working contacts with vendors, GM IT, other internal engineering disciplines and management at plant and headquarters
What Gives You a Competitive Edge:
Demonstrate excellent level of analytical ability, communication and interpersonal skills required to build relationships with team members and stakeholders to solve problems and resolve issues
Ability to work with people at all levels of the organization in a team environment and demonstrated the ability to manage multiple and significantly complex projects and assignments with high level of autonomy and accountability for results
Strong work ethic (self-starter, responsible, follow through on assignments) Demonstrates this initiative by reaching beyond work assigned to improve output and/or help others
Strong technical knowledge of electrical/control systems and the ability to apply these concepts within a manufacturing environment.
Ability to learn new skills, and coach/ mentor others on Control related issues, using a hands-on approach
Demonstrates understanding of mechanical concepts involving machine designs, process requirements involved in the manufacturing process
Ability to use computer, interpret prints, engineering drawings and learn new systems.
Preferred Skills:
3-5 years in the following:
Experience in Control Architectures:
PLC: Allen Bradley / Siemens
Fanuc Robotics
HMI (TIA Portal, FactoryTalk, PanelBuilder, PanelMate)
Vision: Banner / Fanuc iR Vision
Variable Frequency Drive (VFD): Allen Bradley / Siemens
Networks: DeviceNet, Ethernet
Knowledge of servo motors, motion control and drives.
Experience in Fanuc robots setup and programming.
Management of projects through purchasing processes
Management of deliveries to program timing milestones.
Preferred GM Global Common Controls Architecture
Knowledge of high voltage power distribution
Education:
Preferred - Bachelor’s degree with major in engineering and equivalent experience/training.
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